Big Sea JSC Replaces Damaged Hull Plate at Ship’s Bow at Ha Long anchorage

As soon as the vessel docked, Big Sea’s engineers conducted a thorough inspection of the bow section where the hull was damaged. Every crack and sign of corrosion was carefully noted and measured. This precise survey allowed the team to define the scope of the damage and determine the safest and most cost-effective repair plan.
After the initial assessment, specialized machinery such as cutting tools, welding machines, lifting devices, and protective gear were fully prepared. Certified steel plates were also transported onboard. Every step followed strict safety protocols to ensure smooth and secure operations.

Skilled workers used advanced cutting equipment to completely remove the damaged plate. A new steel plate was then fabricated on-site, cut precisely to match the dimensions and contours of the affected area. This step required a high degree of accuracy to ensure a perfect fit with the vessel’s hull structure.

To strengthen the welding joints, the edges of the new plate were beveled and smoothed. Though it may seem like a minor task, this process is crucial for weld quality, ensuring the new plate bonds firmly with the hull and withstands the harsh pressure of open seas.

Once positioned correctly, the new steel plate was secured and welded into place. Welders executed thick, consistent weld lines in multiple layers to ensure complete watertightness. Every action was closely supervised by responsible engineers to comply with international maritime safety standards.

After welding was completed, the vessel underwent NDT testing to confirm watertightness. Once the results met the standards, the repaired area was coated with multiple layers of anti-corrosion paint, protecting the hull from the harsh effects of seawater and weather conditions.

Finally, the worksite was cleaned, and all equipment was removed in an orderly manner. The supervising engineer performed a final inspection before handing the vessel back to the owner. The ship was now ready to resume its journey with a reinforced structure and absolute safety.